Have a look at my patch at http://ez.no/community/bugs/static_cache_and_old_urls. I'm not sure about the CachedURLArray thing (which is probably not fixed by my patch), but it should always clear cache files before recreating the cache.
Greetings, Peter
Accessible website starting from eZ publish 3.0 (currently: 4.1.0): http://pluspunkt.at
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